CLEAN BURN CB-1800 Operator's Manual

OPERATOR'S MANUALCLEAN BURN MODELS: CB-1400, CB-1800, and CB-2800MULTI-OIL FURNACESwith CB-525-S2 BURNERIMPORTANT FOR U.S. INSTALLATIONS: All i

Operator's Manual: Models CB-1400, CB-1800, and CB-28001-2For Your Safety...WARNING!STOPYOUR SAFETY IS AT STAKE!DO NOT INSTALL, OPERATE ORMAINTA

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-2BLACKORANGEPRIMARYOILFFTCAPACITORBURNERMOTORSWITCHCENTRIFICAL140WHITECONNECTOR (FACE)1

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-3AAIR SOL.400 WATTS BLOCK HEATER140°BKWHTRDGRNAIR PRESSUREPUMP ONCENTRIFUGAL SWITCHN. C

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-4

Operator's Manual: Models CB-1400, CB-1800, and CB-2800C-1APPENDIX CFurnace Service RecordFurnace Purchased: Date __________ From (name/phone)__

Operator's Manual: Models CB-1400, CB-1800, and CB-2800C-2

Operator's Manual: Models CB-1400, CB-1800, and CB-28001-3For Your Safety... (continued)WARNING: The Best Operator is a Careful Operator! By u

Operator's Manual: Models CB-1400, CB-1800, and CB-28001-4For Your Safety... (continued)WARNING: DO NOT add inappropriate or hazardous material

Operator's Manual: Models CB-1400, CB-1800, and CB-28002-1SECTION 2: UNPACKINGBefore assembling your furnace, you must accomplish the following

Operator's Manual: Models CB-1400, CB-1800, and CB-28002-2Warranty RegistrationFor proper warranty registration, Clean Burn requires that you fi

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-1SECTION 3: FURNACE ASSEMBLYUnderstanding AssemblyAssembling your Clean Burn Furnace i

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-2FIGURE 3A - Overview of Furnace AssemblyNOTE: Furnace shown is CB-2800.Assembly of CB

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-3FIGURE 3B - Three-dimensional View - Unit Heater Completely Assembled

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-4Installing the Observation PortCAUTION: The observation port must be correctly instal

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-5STOP! READ THIS NOW.The following information is critical to the proper assembly and

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-6Unit Heater Models: Installing the Fan AssemblyCAUTION: Ducting any Unit Heater Furn

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-7Central Furnace Models: Installing the Blower AssemblyNOTE: The following informatio

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-8Figure 3F - Detail of Blower Assembly and Installation of Blower on Furnace Cabinet14F

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-9Central Furnace Models: Installing the Blower Assembly (continued)Figure 3G - Detail

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-10Central Furnace Models: Installing the Blower Assembly (continued)Installing the Blo

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-11Central Furnace Models: Installing the Blower Assembly (continued)Installing the Mot

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-12Central Furnace Models: Installing the Blower Assembly (continued)Installing the Bel

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-13Figure 3J - Burner Nozzle and Electrode SpecificationsVIEW A-A3XVIEW B-BNOZZLE IS STA

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-14Installing the Burner (continued)Mounting the Burner on the Hinge BracketATTENTION: B

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-15Installing the Connector Block on the Furnace Door(continued)ATTENTION: The connecto

WARRANTY INFORMATIONTRADEMARKSThe Clean Burn logo is a trademark of Clean Burn, Inc. All other brand or product names mentioned are the registeredtra

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-16Installing the Connector Block, Oil Line Tubing,and Air Line Tubing (continued)Figure

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-17NOTE: Your furnace is now assembled and ready for installation. Install the furnac

Operator's Manual: Models CB-1400, CB-1800, and CB-28003-18

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-1SECTION 4: FURNACE INSTALLATIONUnderstanding InstallationInstalling your Clean Burn f

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-2Figure 4A - Typical Furnace InstallationNON-RESTRICTIVE"CLASS A" STACK CAPWA

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-3Figure 4B - Typical Furnace Installation - Detailed"2 WIRE" THERMOSTAT CABLE

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-4Selecting a LocationGuidelines for Selecting a LocationThe location you select for you

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-5Determining Air Flow From the Furnace (continued)Mounting the FurnaceAfter selecting a

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-6Mounting the Furnace (continued)Floor MountingCAUTION: If you are installing your fur

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-7Determining the Type of Oil TankIt is very important that you determine which type of

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-8Determining the Type of Oil Tank (continued)FIGURE 4E - Inside Above Ground Tank Insta

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-9Determining the Type of Oil Tank (continued)Specifications for Inside Above Ground Tan

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-10Determining the Type of Oil Tank (continued)FIGURE 4F - Outside Above Ground Tank Ins

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-11Determining the Type of Oil Tank (continued)Specifications for Outside Above Ground T

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-12Determining the Type of Oil Tank (continued)FIGURE 4G - Underground Tank Installation

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-13Determining the Type of Oil Tank (continued)Specifications for Underground Tank Insta

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-14Installing the Oil PumpAfter determining the type of oil tank your furnace installati

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-15Installing the Oil Pump (continued)Figure 4H - Detail of Pump Installation for Above

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-16Wiring the Furnace and PumpWARNING: To avoid electrical shock, make sure that power

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-17Installing the Oil LinesYour furnace installation requires two oil lines:(1) Suction

TABLE OF CONTENTSSECTION 1: INTRODUCTION... 1-1Guide to this Manual

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-18Installing the Suction Oil Line (continued)4. Install the canister filter in the suct

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-19Installing the Compressed Air Line (continued)4. Install a water trap or extractor/dr

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-20 SINGLE WALL STACKMIN. 24 GAUGE10 FT. (3 M) MINIMUM VERTICALSTACK HEIGHT&qu

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-21Figure 4J - Installation of "Class A" Stack Through SidewallSINGLE WALL STA

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-22I885398" CLEAN BURN BAROMETRIC DAMPERINSTALLED IN SINGLE WALL TEEADJUST THIS WEI

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-23Installing the Stack PenetrationCAUTION: When running the stack through your ceiling

Operator's Manual: Models CB-1400, CB-1800, and CB-28004-24Installing the Wall ThermostatATTENTION: Before installing the round Honeywell therm

Operator's Manual: Models CB-1400, CB-1800, and CB-28005-1SECTION 5: OIL PUMP PRIMINGUnderstanding Oil Pump PrimingPreparing your Clean Burn fu

Operator's Manual: Models CB-1400, CB-1800, and CB-28005-2Preparing the Canister Filter for Pump PrimingATTENTION: Fill the canister filter wit

Operator's Manual: Models CB-1400, CB-1800, and CB-28005-3Preparing the Pump for Pump Priming1. Refer to Figure 5B.2. Use a 3/8" wrench to

TABLE OF CONTENTSSECTION 4: FURNACE INSTALLATION (continued)Determining the Type of Oil Tank ...

Operator's Manual: Models CB-1400, CB-1800, and CB-28005-4Preparing the Burner for Pump PrimingNOTE: It is necessary to allow the burner to war

Operator's Manual: Models CB-1400, CB-1800, and CB-28005-5Activating the PumpIMPORTANT NOTE: Activating the pump for pump priming involves runn

Operator's Manual: Models CB-1400, CB-1800, and CB-28005-6Establishing Proper Oil Flow at the Pump1. Within one minute after opening the bleeder

Operator's Manual: Models CB-1400, CB-1800, and CB-28006-1I88312AIR REGULATORLOCKING NUTSAIR GAUGEOIL GAUGECOMBUSTIONOIL REGULATORAIR BANDSECTIO

Operator's Manual: Models CB-1400, CB-1800, and CB-28006-2Preparing the Burner for Startup (continued)6. Initial Adjustment of the Combustion Ai

Operator's Manual: Models CB-1400, CB-1800, and CB-28006-3Starting the Burner1. Turn the switch on the wall thermostat to HEAT and adjust the th

Operator's Manual: Models CB-1400, CB-1800, and CB-28006-4Starting the Burner (continued)5. Check the flame length after the burner has fired fo

Operator's Manual: Models CB-1400, CB-1800, and CB-28007-1SECTION 7: RESETTING THE OIL PRIMARY CONTROLUnderstanding the Oil Primary ControlThe

Operator's Manual: Models CB-1400, CB-1800, and CB-28007-2

Operator's Manual: Models CB-1400, CB-1800, and CB-28008-1I88257SECTION 8: ADJUSTING THE DRAFT OVER FIREChecking for Correct Draft Over FireWAR

TABLE OF CONTENTSSECTION 8: ADJUSTING THE DRAFT OVER FIRE ... 8-1Checking for Correct Draft Over Fire .

Operator's Manual: Models CB-1400, CB-1800, and CB-28008-2I88258ADJUST THIS WEIGHTTO OBTAIN PROPERDRAFT OVERFIRE BAROMETRIC DAMPERFigure 8B - Ad

Operator's Manual: Models CB-1400, CB-1800, and CB-28008-3Understanding the Effect of Exhaust Fans on DraftAny type of exhaust fan, paint booth,

Operator's Manual: Models CB-1400, CB-1800, and CB-28008-4Figure 8C - Proper Draft vs. BackdraftRISING HOT COMBUSTION GASESPRODUCE DRAFT IN THE

Operator's Manual: Models CB-1400, CB-1800, and CB-28008-5Installing a Make-up Air LouverExhaust Fans and Make-up Air LouversWhen exhaust fans a

Operator's Manual: Models CB-1400, CB-1800, and CB-28008-6Installing the Make-up Air LouverNOTE: It is very important to follow these instructi

Operator's Manual: Models CB-1400, CB-1800, and CB-28009-1SECTION 9: MAINTENANCEUnderstanding MaintenanceMaintaining your Clean Burn furnace is

Operator's Manual: Models CB-1400, CB-1800, and CB-28009-2Cleaning the Canister FilterNOTE: Never operate your furnace with more than 10"

Operator's Manual: Models CB-1400, CB-1800, and CB-28009-3Cleaning Ash from the FurnaceNOTE: The maintenance interval for cleaning ash from the

Operator's Manual: Models CB-1400, CB-1800, and CB-28009-4Cleaning the Ash(continued)4. Remove the clean-outdoor(s) to clean ash frominside the

Operator's Manual: Models CB-1400, CB-1800, and CB-28009-5Cleaning the Ash (continued)j. Inspect the fiberglass rope gasket.NOTE: Make sure the

Operator's Manual: Models CB-1400, CB-1800, and CB-28009-6Cleaning the TankDO NOT allow water, sludge, or other debris to accumulate in your oil

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-1APPENDIX ADetailed Furnace SpecificationsFURNACE SPECIFICATION CB-1400 CB-1800 CB-2800

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-2Burner Technical SpecificationsBurner CB-525-S2Ignition Transformer Carlin Transformer

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-3Furnace Dimensions (CB-1400)I88545TOP VIEW (SHOWING MOUNTING LUGS)FRONT VIEW (BURNER S

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-4572 mm765 mm476 mm1045 mm587 mm394 mm1010 mm714 mm1257 mm WITH FAN INSTALLED765 mm714

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-5619 mmI88295TOP VIEW (SHOWING MOUNTING LUGS)FRONT VIEW (BURNER SIDE)BACK VIEW (FURNACE

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-6Burner ComponentsFIGURE A1 - Burner Component Detail356181920222123241510131112162526I

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-7Burner Components (continued)ITEM # PART # QTY PART DESCRIPTION 1 26103 1 AIR INTA

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-8142526243029593231(8)(8)11122154222321(2)(2)161819344142433940363845353344464729172037

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-9Burner Components (continued)ITEM # PART # QTY PART DESCRIPTION 1 34169 1 EL

Operator's Manual: Models CB-1400, CB-1800, and CB-28001-1SECTION 1: INTRODUCTIONGuide to this ManualThis manual contains all the information n

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-10Burner Components (continued)FIGURE A3 - Burner Electrode Specifications with Spinner

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-11Burner Components (continued)Removing the Nozzle for Cleaning:NOTE: Due to swivel fi

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-12Oil Pump ComponentsFIGURE A5 - Oil Pump ComponentsPUMP MOTORPUMP HEADPUMP MOUNTCOUPLI

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-13Oil Pump Components (continued)Vacuum Testing the Oil PumpVacuum testing the oil pump

Operator's Manual: Models CB-1400, CB-1800, and CB-2800A-14Fan Limit ControlUnderstanding the Operation of the Fan Limit ControlThe fan limit co

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-1APPENDIX BWiring DiagramsFIGURE B1 - Furnace Wiring DiagramL1L234L2WHITEWHITEBLACKWHIT

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-2BLACKORANGEPRIMARYOILFFTCAPACITORBURNERMOTORSWITCHCENTRIFICAL140WHITECONNECTOR (FACE)1

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-3AAIR SOL.400 WATTS BLOCK HEATER140°BKWHTRDGRNAIR PRESSUREPUMP ONCENTRIFUGAL SWITCHN. C

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-4

Operator's Manual: Models CB-1400, CB-1800, and CB-2800B-1APPENDIX BWiring DiagramsFIGURE B1 - Furnace Wiring DiagramL1L234L2WHITEWHITEBLACKWHIT