CLEAN BURN CB-2800 Operator's Manual

OPERATOR'S MANUALCLEAN BURN MODELS: CB-1500 and CB-2500 MULTI-OIL FURNACESwith CB-500 Series BurnerPUBLICATION DATE: 6/1/10, Rev. 4 CLEAN BURN

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-2For Your Safety...For your safety, Clean Burn documentation contains the follo

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-4Figure A1 - CB-500-CE 5W Burner Component DetailBurner ComponentsDETAIL AAIR

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-5Burner Components (continued)Item # Part # Description 1 11265 COVER - HINGE

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-6Burner Components (continued)3231(8)(8)11122154232422(2)(2)1618203441424339403

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-7Burner Components (continued) Item# C.B. Part# Qty. Component Description1

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-8Figure A3 - Burner Electrode Specifications with Spinner Retention Head3XVIEW

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-9Removing the Nozzle for Cleaning:NOTE: Due to swivel fittings on the air and

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-10DETAIL A DETAIL C DDETAIL DCABINETCB-1500-5W CE & R(CE # 11531 and R #

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-11CB-1500 Furnace Components (continued)Ite m # Part # Description 1 31091 DUC

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-12Figure A6 - CB-2500 Furnace Component DetailDETAIL A DETAIL C DETAIL D CAB

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-13CB-2500 Furnace Components (continued)Item # Part # Description 1 31091 DUCT

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-3For Your Safety... (continued)WARNING: Never alter or modify your furnace wit

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-14CB-1500 Blower ComponentsFigure A7 - CB-1500 Blower Component DetailBLOWER AS

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-15CB-1500 Blower Components (continued)ITEM# PART# DESCRIPTION

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-16Figure A8 - CB-2500 Blower Component DetailCB-2500 Blower ComponentsBLOWER AS

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-17CB-2500 Blower Components (continued)ITEM# PART# DESCRIPTION

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-18

Operator's Manual: Models CB-1500 & CB-2500 (230 V 50 Hz)B-1APPENDIX BFigure B1 - Furnace Wiring Diagram (CB-1500 & CB-2500)Wiring Diagr

Operator's Manual: Models CB-1500 & CB-2500 (230 V 50 Hz)B-2Wiring Diagrams (continued)Figure B2 - Burner Wiring Diagram23CONNECTOR (FACE)AI

Operator's Manual: Models CB-1500 & CB-2500 (230 V 50 Hz)B-3HI LIMIT TEMP SWITCH N/CBLOWER SWITCH(METAL SURFACE: 33230)(ON METAL SURFACE: 3

Operator's Manual: Models CB-1500 & CB-2500 (230 V 50 Hz)B-4GEARMOTOR ROTATION IS CCWSE AS SHOWN. TO REVERSE ROTATION, REVERSE RED & BL

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)C-1APPENDIX CAdditional Installation and Maintenance RequirementsThe following ac

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-4Guidelines for Furnace Usage• This furnace is listed for commercial and/or ind

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)C-2Installing a Fire ValveInstall a fire valve element in a position above the bur

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)D-1APPENDIX D*A.P.M. is Annual Preventative Maintenance on the Burner (Burner Tun

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)D-2

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-5For Your Safety... (continued)Guidelines for Used Oil TanksFor the safe storag

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-6For Your Safety... (continued)Safety LabelsI8888842367423084236342439Danfoss

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-7For Your Safety... (continued)CB-1500/CB-2500 Furnace Cabinet Safety Labels

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-8For Your Safety... (continued)CB-1500/CB-2500 Furnace Cabinet Safety LabelsTHE

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-9For Your Safety... (continued)CB-1500/CB-2500 Burner LabelsLabel Part # Descri

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-10

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)2-1SECTION 2: UNPACKINGBefore assembling your furnace, you must accomplish the f

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)2-2Unpacking Items Packed Inside the FurnaceTo unpack the items packed inside the

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-1SECTION 3: FURNACE ASSEMBLYUnderstanding AssemblyAssembling your Clean Burn F

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-2Figure 3A - Overview of 2500 Furnace Assembly (CB-1500 is similar)Complete ass

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-3Installing the Blower Assembly1. Refer to Figures 3B and 3C.2. Remove the blow

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-4Installing the Blower Assembly (continued)Figure 3C - Blower Installed on Furn

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-5Before proceeding with the assembly of your furnace, it is important to determ

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-6IMPORTANT NOTE: It is essential that qualified HVAC personnel properly design

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-7Installing the Hot Air Discharge Components (continued)Figure 3D - Hot Air Dis

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-8Installing the Hot Air Discharge Components (continued)Figure 3E - Sample Spli

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-9Installing the BurnerChecking the Burner Nozzle and ElectrodesNOTE: The burne

DECLARATION OF CONFORMITY Manufacturer: Clean Burn Inc. 34 Zimmerman Rd. Leola, PA USA

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-10Installing the Burner (continued)Figure 3F - Burner Nozzle and Electrode Spec

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-11Installing the Burner (continued)Mounting the Burner on the Hinge BracketATTE

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-12Installing the Connector Block, Oil Line Tubing, and Air Line TubingATTENTION

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-13Installing the Connector Block, Oil Line Tubing, and Air Line Tubing(continue

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)3-14Locking the Burner Into Firing PositionNOTE: Your furnace is now assembled a

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-1SECTION 4: FURNACE INSTALLATIONUnderstanding InstallationInstalling your Clea

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-2Important Safety Guidelines for Safe Installation (continued)The Environmental

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-3Figure 4A - Typical CB-2500 Furnace Installation (CB-1500 is similar)WITH TUBI

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-4Figure 4B - Typical CB-2500 Furnace Installation - Detailed (CB-1500 is simila

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-5Selecting a LocationGuidelines for Selecting a LocationThe location you select

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-6Mounting the FurnaceAfter selecting a safe and appropriate location for your f

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-7Raised Platform MountingWARNING: To prevent serious personalinjury, make sure

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-8Oil Tank Installation SpecificationsEnsure that your tank installation adheres

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-9Installing the Tank Vent and Emergency VentCodes require that you install a ta

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-10Installing the Metering PumpPreparing for InstallationBefore starting install

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-11Figure 4H - Metering Pump Component Detail210# PART # DESCRIPTION

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-12Installing the Metering Pump (continued)Alternate Mounting: Horizontal Posit

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-13Wiring the Furnace and PumpWARNING: To avoid electrical shock, make sure tha

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-14ATTENTION: It is critical that you adhere to the following specifications fo

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-15Installing the Suction Oil Line Components (continued)(1.) (e.) Prepare the c

TABLE OF CONTENTSSECTION 1: INTRODUCTION... 1-1Guide to this Manual

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-162. Install the suction oil line (from the the tank to the canister filter):a.

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-17Installing the Pressure Relief Oil Line Back to the TankFigure 4K - Installin

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-18Installing the Compressed Air LineNOTE: Your air compressor system must supp

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-19Installing the StackWARNING: Inappropriate stack materials or improper stack

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-20Installing the Stack (continued)Figure 4L - CB-1500 Installation of "Cla

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-21Figure 4M - CB-1500 Installation of "Class A" Stack Through Sidewal

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-22Installing the Interior StackWARNING: Single wall stack components may be us

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-23Installing the Exterior StackATTENTION: All exterior stack pieces must be do

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-24Figure 4O - Installation of the Optional Draft Inducer on the CB-2500(CB-1500

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-25Installing the Wall Thermostat1. Select a location for the thermostat on an i

TABLE OF CONTENTSSECTION 4: FURNACE INSTALLATION (continued)Oil Tank Installation Specifications ...

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)4-26

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)5-1SECTION 5: METERING PUMP PRIMINGUnderstanding Metering Pump PrimingPreparing

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)5-2Priming the Metering PumpFigure 5A - Priming the Metering PumpATTENTION: The

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)5-3Priming the Metering Pump (continued)Figure 5B - Locating the Oil Pump Priming

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)5-4Priming the Metering Pump (continued)9. Run the pump until a solid stream of o

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)5-5Vacuum Testing the Oil Pump (continued)5. If there are no suction leaks, the s

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)5-6

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)6-1SECTION 6: STARTING AND ADJUSTING THE BURNERUnderstanding Burner Startup and

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)6-2Preparing the Burner for Startup (continued)NOTE: The air gauge will not show

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)6-3Starting the Burner1. Turn the switch on the wall thermostat to HEAT and adjus

TABLE OF CONTENTSSECTION 8: ADJUSTING THE DRAFT OVER FIRE ...8-1Checking for Correct Draft Over Fire ...

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)6-4Starting the Burner (continued)4. Check the flame length after the burner has

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)7-1SECTION 7: RESETTING THE FURNACE AND BURNERUnderstanding Furnace/Burner Shutd

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)7-2The Blower/Fan SwitchThe CB-1500/CB-2500 furnaces feature an F-180 blower/fan

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)7-3I88947CLEAN−OUTCLEAN−OUT CAPBREECHCHAMBERCOMBUSTIONSURFACE MOUNTFROM TERMINAL

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)7-4

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)8-1SECTION 8: ADJUSTING THE DRAFT OVERFIREChecking for Correct Draft OverfireWAR

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)8-2Adjusting the Barometric DamperNOTE: If the draft overfire is not in the -.02

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)8-3Understanding the Effect of Exhaust Fans on DraftAny type of exhaust fan, pain

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)8-4Figure 8C - Proper Draft vs. BackdraftI88948To arrive at properdraft measureme

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)8-5Installing a Make-up Air LouverExhaust Fans and Make-up Air LouversWhen exhaus

TABLE OF CONTENTSAPPENDIX CAdditional Installation and Maintenance Requirements ... C-1Installing a Cove

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)8-6Installing the Make-up Air LouverAll louvers and grills, regardless of the mat

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-1SECTION 9: MAINTENANCEUnderstanding MaintenanceServicing your Clean Burn furna

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-2Periodic Burner InspectionFollowing initial start up of the burner, you should

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-3Cleaning the Canister FilterATTENTION: Never operate your furnace with more th

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-4Servicing the Metering Pump1. Refer to Figure 9C.2. Remove the pump head cover

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-5Figure 9D - Accessing the CB-1500 Combustion Chamber for Cleaning (CB-2500 is s

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-6Cleaning Ash From the Furnace (continued)1. Ensure that power has been turned O

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-7Cleaning the Check Valve / ScreenThis procedure applies to furnace installation

Operator's Manual: Models CB-1500 & CB-2500 (230V / 50 Hz)9-8Cleaning the TankDO NOT allow water, sludge, or other debris to accumulate in

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-1SECTION 10: TROUBLESHOOTINGThe following charts and tables are provided for

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)1-1SECTION 1: INTRODUCTIONGuide to this ManualThis manual contains all the infor

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-2Main power ON sending power to centrifugal switch and both high limit switche

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-3PROBLEM POSSIBLE CAUSE POSSIBLE ACTION(S) Burner won’t run at all and Green

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-4PROBLEM POSSIBLE CAUSE POSSIBLE ACTION(S) Burner ignites, but will not stay

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-5PROBLEM POSSIBLE CAUSE POSSIBLE ACTION(S) Burner ignites and Burner shuts o

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-6PROBLEM POSSIBLE CAUSE POSSIBLE ACTION(S) Pump will not prime and Pump moto

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-7PROBLEM POSSIBLE CAUSE POSSIBLE ACTION(S) Pump will not prime and Pump motor

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)10-8

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-1Furnace Model CB-1500 CB-2500Input 44 KW @ 4 LTR/HR 77 KW @ 6.4 LTR/HR(150,000

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-2Burner Technical SpecificationsBurner CB-500-CE-5WIgnition Transformer Danfoss

Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)A-3Furnace DimensionsNOTE: 1753 mm(69")FRONT VIEW305 mm(12")476