CLEAN BURN CB-2800 manuals

Clean burn CB-2800 Operator's Manual (122 pages)

Brand: Clean-burn | Category: Water heaters & boilers | Size: 3.21 MB |

English

Table of contents

OPERATOR'S MANUAL

1

Engineering Manage

3

TABLE OF CONTENTS

5

WARNING!

9

For Your Safety

10

Type B HO 64

14

Nr. 057H7036

14

CLEAN BURN, INC

16

Type BHO 64

17

SECTION 2: UNPACKING

19

COMBUSTION CHAMBER

20

CLEAN−OUT DOOR

20

SECTION 3: FURNACE ASSEMBLY

21

22

I88691−D

23

Green Wire − Ground Screw

24

Installing the Burner

29

BURNER NOZZLE

30

FRONT VIEW − BB

30

SIDE VIEW − AA

30

CONNECTOR BLOCK

32

AIR OIL

32

(continued)

33

Understanding Installation

35

I88890−B

37

I88891−B

38

Selecting a Location

39

Mounting the Furnace

40

41

Installing the Metering Pump

44

I88728−F

45

A2RA−7720

46

Wiring the Furnace and Pump

47

I88895−A

49

Installing the Stack

53

(CB-2500 is similar)

54

(CB-1500 is similar)

58

Priming the Metering Pump

62

PRIMING LIGHT

63

OIL PUMP

63

PRIMING SWITCH

63

Vacuum Testing the Oil Pump

64

AIR REGULATOR

67

LOCKING NUT

67

COVER PLATE

67

AIR GAUGE

67

OIL GAUGE

67

Starting the Burner

69

The Blower/Fan Switch

72

The Hi-Temp Limit Switches

72

TO OBTAIN PROPER

76

ADJUST THIS WEIGHT

76

DRAFT OVERFIRE

76

BACKDRAFT

78

PROPER DRAFT

78

SECTION 9: MAINTENANCE

81

Periodic Burner Inspection

82

Cleaning the Canister Filter

83

Servicing the Metering Pump

84

Cleaning Ash From the Furnace

85

945 LITER TANK

87

(250 GALLONS)

87

Cleaning the Tank

88

Annual Burner Tune-up

88

End of Season Maintenance

88

SECTION 10: TROUBLESHOOTING

89

FLOW CHART

90

230 V / 50 Hz

90

APPENDIX A

97

Furnace Dimensions

99

Burner Components

100

Burner Components (continued)

101

CB-1500 Furnace Components

106

CB-2500 Furnace Components

108

BLOWER ASSEMBLY

110

CB-1500

110

APPENDIX B

115

PREHEATER THERMOSTAT

116

THERMAL CUT−OFF 199°

116

DWG. No

117

CB-1500/2500-CE 5W

117

(SEE FURNACE SCHEMATIC)

118

APPENDIX C

119

FUSIBLE LINK

120

APPENDIX D

121

Clean burn CB-2800 Service Manual (79 pages)

Brand: Clean-burn | Category: Water heaters & boilers | Size: 12.65 MB |

English

Table of contents

SERVICE MANUAL

1

Condential

2

Comparison List

3

Table of Content

4

Introduction

7

1-2 Compatible Mode

8

Disassembly Process

10

2-3 Disassemble Lamp

11

2-2 Disassemble Lamp

11

Cover Module

11

2-4 Disassemble Top Cover

12

2-6 Disassemble Zoom Ring

13

2-5 Disassemble Keypad

13

Board Module

13

(Not for ES526L/EX536L/

13

DS316L)

13

2-8 Disassemble Main Board

14

2-7 Disassemble Top

14

Shielding

14

from IO Cover

15

2-9 Disassemble Main Board

16

Shielding

16

2-10 Disassemble Front

17

Cover Module and IR

17

Sensor Board

17

2-11 Disassemble Engine

17

2-12 Disassemble Color

18

Wheel Module

18

2-13 Disassemble DMD Chip

18

and DMD Board

18

2-14 Disassemble Rod

19

Module

19

2-15 Disassemble Focus

19

Ring

19

2-16 Disassemble Fan

20

2-18 Disassemble LVPS

21

2-19 Disassemble IO Cover

22

and Security Bar

22

2-20 Disassemble Interlock

23

Switch

23

2-21 Disassemble Lamp

23

Driver Module

23

2-22 Disassemble Bottom

24

Shielding

24

2-23 Disassemble Speaker

25

2-24 Rod Adjustment

25

2-25 Re-write Lamp Usage

26

Trobleshooting

27

3-2 Main Procedure

28

No Symptom Procedure

29

4-1 Test Equipment Needed

32

4-2 Service Mode

32

4-3 OSD Reset

32

For EX536/EX536L

33

4-4 Test Condition

33

For EX531

34

4-4-2 Burn-In Test

35

4-5 Test Inspection Procedure

36

4-6 PC MODE

36

2. Light Leak

37

3. Dead Pixel (Bright pixel)

38

4. Dead Pixel (Dark pixel)

38

5. Blemish (Bright)

39

6. Blemish (Dark)

39

7. Focus test

39

4-7 Video Performance

40

2. S-Video (not for CB2800)

41

3. HDTV/ Component

41

1. Test equipment

42

2. Brightness

42

3. Full On/Full Off Contrast

43

4. Uniformity

43

4-9 Others

44

Firmware Upgrade

45

Procedure

46

5. Click "Next"

47

6. Click "Next"

47

status

47

8. Click "Finish"

47

5-2-1 Equipment Needed

52

5-2-2 NLINK Setup Procedure

53

5-2-3 USB Driver Upgrade

55

Procedure

55

5-2-4 8051 Firmware Upgrade

57

EDID Upgrade

59

6-2 Equipment Needed

60

6-3 Setup Procedure

61

6-4 EDID Key-In Procedure

62

Appendix A (Exploded Image)

64

D.C. EX536

66

ASSY TOP COVER MODULE

68

ASSY FAN SHIELDING MODULE

70

ASSY BOTTOM COVER MODULE

71

ASSY ENGINE MODULE

73

ASSY COLOR WHEEL MODULE Z15

75

Appendix B

78

II. PCBA Code Denition

79

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Water heaters & boilers