CLEAN BURN CB-1800 manuals

Owner’s manuals and user’s guides for Water heaters & boilers CLEAN BURN CB-1800.
We providing 3 pdf manuals CLEAN BURN CB-1800 for download free by document types: User Manual, Operator's Manual


Table of contents

OPERATOR'S MANUAL

1

CLEAN BURN

3

TRADEMARKS

4

COPYRIGHT

4

TABLE OF CONTENTS

5

WARNING!

9

For Your Safety

10

Fire and explosion hazards

13

SERIAL #

14

Hazardous voltage

15

CLEAN BURN LLC

16

Fire and explosion hazard

17

SECTION 2: UNPACKING

19

I88293-A

20

SECTION 3: FURNACE ASSEMBLY

21

SIDE VIEW OF CABINET

22

FRONT VIEW OF CABINET

22

PRIOR TO ASSEMBLY

22

AFTER ASSEMBLY

22

I88288-B

23

CB-3500 BLOWER CB-5000 BLOWER

25

I88878-B

26

BELT GUARD

27

I88802-B

27

I88291-B

29

Installing the Burner

31

Figure 3I - Installation of

33

Connector Block and Oil Line

33

I88357-A

34

Figure 3K - Detail of Burner

35

Electric Receptacle

35

Understanding Installation

37

10 '

38

Selecting a Location

39

Mounting the Furnace

40

Raised Platform

41

I88806-B

42

OIL STORAGE TANK

44

Installing the Metering Pump

45

A2RA-7720

46

ROTATION

46

ATTENTION !

47

I88807-E

50

SINGLE WALL STACK

55

I88805-C

55

I88365-B

56

(FOR CB-3500)

57

(FOR CB-5000)

57

(MOUNTED ON

59

BAROMETRIC DAMPER)

59

I88366-B

61

Priming the Metering Pump

64

I88808-D

65

OIL PUMP

65

PRIMING SWITCH

65

PRIMING LIGHT

65

Vacuum Testing the Oil Pump

66

CB-3500 Furnaces

69

AMBER LED

75

GREEN LED

75

CAD CELL

75

CB-3500/CB-5000 Furnaces

76

The Blower/Fan Switch

76

The Fan Limit Control

77

Draft Overre

79

TO OBTAIN PROPER

80

ADJUST THIS WEIGHT

80

DRAFT OVERFIRE

80

Special Note to

82

Service Personnel

82

SECTION 9: MAINTENANCE

85

Periodic Burner Inspection

86

Cleaning the Canister Filter

87

Servicing the Metering Pump

88

FUNNEL WITH

89

BALL VALVE

89

I88670-F

89

12"

89

Cleaning the Tank

90

Cleaning Ash from the Furnace

91

Cleaning the Ash (continued)

92

Annual Burner Tune-up

93

End of Season Maintenance

93

SECTION 10: TROUBLESHOOTING

95

I88792-B

96

APPENDIX A

103

27" (WITH GUARDS)

105

I88234-C

108

CB - 525 - S2

108

LATCH BRACKET

109

CB - 550 - S2

110

I88186-D

110

LATCH BRACKET

111

I88543-A

112

VIEW A-A

114

Cleaning the Nozzle:

115

I88957-A

116

BLOWER ASSEMBLY

118

I88959-A

120

I88952-C

124

APPENDIX B

127

Wiring Diagrams

128

DRAWING : I44048

129

MODELS CB-3500/CB-5000

129

(SEE FURNACE SCHEMATIC)

130

Primary Control Data Sheet

131

Service & Troubleshooting

132

APPENDIX C

133

Table of contents

OPERATOR'S MANUAL

1

WARRANTY INFORMATION

3

TRADEMARKS

3

COPYRIGHT

3

TABLE OF CONTENTS

5

SECTION 1: INTRODUCTION

9

WARNING!

10

SECTION 2: UNPACKING

13

Warranty Registration

14

SECTION 3: FURNACE ASSEMBLY

15

FRONT VIEW OF CABINET

16

AND OIL LINE INSTALLED

16

ASSEMBLY OF

17

OBSERVATION PORT

17

STOP! READ THIS NOW

19

BURNER NOZZLE

27

SIDE VIEW -- AA

27

FRONT VIEW -- BB

27

CB-525 BURNER

29

SIDE VIEW OF FURNACE

29

SHOWING OIL LINE INSTALLED

29

FRONT VIEW OF FURNACE

29

Understanding Installation

33

OIL PUMP ELECTRICAL CIRCUIT

34

OIL FLOW

34

DEDICATED ELECTRIC CIRCUIT

34

STACK SIZE

35

Selecting a Location

36

CB-2800 FURNACE

37

MIN. 18" (46 CM)

38

MAX. 10 FT

42

VERTICAL SUCTION LIFT

42

OR NOT TO EXCEED

42

10" HG OF VACUUM

42

PUMP ELECTRICAL CIRCUIT

42

Installing the Oil Pump

46

MOUNTING SURFACE

47

Wiring the Furnace and Pump

48

Installing the Oil Lines

49

Installing the Stack

51

52

INSTALLED IN SINGLE WALL TEE

54

ADJUST THIS WEIGHT TO

54

OBTAIN PROPER DRAFT

54

SECTION 5: OIL PUMP PRIMING

57

FOUR "ALLEN" BOLTS

58

PRESSURE ADJUSTMENT

59

BLEEDER PORT

59

CONNECTOR BLOCK

60

AIR LINE

60

OIL LINE

60

COMPRESSED AIR LINE

60

PRESSURE OIL LINE

60

Activating the Pump

61

Flushing the Oil Lines

62

Adjusting the Pump Pressure

62

Starting the Burner

65

Using the Reset Button

67

BAROMETRIC DAMPER

70

COMBUSTION GASES

72

BACKDRAFT CREATED BY

72

EXHAUST FAN

72

SECTION 9: MAINTENANCE

75

Cleaning the Canister Filter

76

Cleaning Ash from the Furnace

77

Cleaning the Ash

78

(continued)

78

Cleaning the Ash (continued)

79

Cleaning the Check Valve

79

Cleaning the Tank

80

End of Season Maintenance

80

APPENDIX A

81

CB-2800

82

FRONT VIEW (BURNER SIDE)

83

SIDE VIEW (FAN SIDE)

83

SIDE VIEW (LOUVER SIDE)

83

CB − 525 − S2

86

Burner Components (continued)

87

Oil Pump Components

92

BALL VALVE

93

VACUUM GAUGE

93

LINE LINE

94

ORANGE WIRE (CONNECT TO FAN)

94

RED WIRE (CONNECT TO LIMIT)

94

APPENDIX B

95

Wiring Diagrams

100

DWG. No

101

APPENDIX C

103





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