CLEAN BURN CB-2800 Operator's Manual Page 35
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Operator's Manual: Models CB-1500 & CB-2500 (230 V / 50 Hz)
4-1
SECTION 4: FURNACE INSTALLATION
Understanding Installation
Installing your Clean Burn furnace is a multi-step process which includes:
(1) Selecting a Location
(2) Mounting the Furnace
(3) Oil Tank Installation Specifications (review)
(4) Installing the Metering Pump
(5) Wiring the Furnace and Pump
(6) Installing the Oil Lines
(7) Installing the Compressed Air Line
(8) Installing the Stack
(9) Installing the Wall Thermostat
(10) Inspecting the Installation
Clean Burn recommends that you review all procedures before beginning installation, paying careful
attention to safety information statements. Figures 4A and 4B provide a general overview of a typical furnace
installation and should be reviewed closely before proceeding.
WARNING: Improper installation can adversely affect the proper, safe operation of your
furnace. It is critical that your furnace installer reads and follows the instructions provided in this
manual. Access to the furnace must be restricted; only trained, qualified personnel should be permitted
to perform installation and operation procedures.
WARNING: To prevent damage to the furnace and to ensure personal safety, lifting, mounting,
and hanging of the furnace must be performed in accordance with safe handling procedures.
Important Safety Guidelines for Safe Installation
General installation of the appliance shall be in accordance with the manufacturer's literature, in addition
to complying with the following:
BS5410 Code of Practice for Oil Firing
1997: Installation up to 45 KW output capacity for space heating and hot water supply
purposes.
1998: Installation of 44 KW and above capacity for space heating, hot water and steam
supply purposes.
1978: Installation for furnaces, kilns, ovens and other industrial purposes.
The Building Regulations:
England and Wales: Approved Document J: Heat Producing Appliances (1991).
Scotland: Technical standards for compliance with the Building Standard (Scotland) Regulations
1990, Part F: Heat Producing Installations and Storage of Liquid and Gaseous Fuels.
Northern Ireland: The Building Regulations (Northern Ireland) 1990. Technical Booklet L -
Heat Producing Appliances, July 1991.
Republic of Ireland: The Building Regulations of Ireland 1997, Part J: Heat Producing
Appliances.
Isle of Man, Jersey and Guernsey: The Building Bylaws - BS 7671: 1992 IEE Wiring
Regulations 16th Edition.
- OPERATOR'S MANUAL 1
- Engineering Manage 3
- TABLE OF CONTENTS 5
- WARNING! 9
- For Your Safety 10
- Type B HO 64 14
- Nr. 057H7036 14
- CLEAN BURN, INC 16
- Type BHO 64 17
- SECTION 2: UNPACKING 19
- COMBUSTION CHAMBER 20
- CLEAN−OUT DOOR 20
- SECTION 3: FURNACE ASSEMBLY 21
- AIR OIL 22
- I88691−D 23
- Green Wire − Ground Screw 24
- Installing the Burner 29
- BURNER NOZZLE 30
- FRONT VIEW − BB 30
- SIDE VIEW − AA 30
- CONNECTOR BLOCK 32
- AIR OIL 32
- (continued) 33
- Understanding Installation 35
- I88890−B 37
- I88891−B 38
- Selecting a Location 39
- Mounting the Furnace 40
- AIR OIL 41
- Installing the Metering Pump 44
- I88728−F 45
- A2RA−7720 46
- Wiring the Furnace and Pump 47
- I88895−A 49
- Installing the Stack 53
- (CB-2500 is similar) 54
- (CB-1500 is similar) 58
- Priming the Metering Pump 62
- PRIMING LIGHT 63
- OIL PUMP 63
- PRIMING SWITCH 63
- Vacuum Testing the Oil Pump 64
- AIR REGULATOR 67
- LOCKING NUT 67
- COVER PLATE 67
- AIR GAUGE 67
- OIL GAUGE 67
- Starting the Burner 69
- The Blower/Fan Switch 72
- The Hi-Temp Limit Switches 72
- TO OBTAIN PROPER 76
- ADJUST THIS WEIGHT 76
- DRAFT OVERFIRE 76
- BACKDRAFT 78
- PROPER DRAFT 78
- SECTION 9: MAINTENANCE 81
- Periodic Burner Inspection 82
- Cleaning the Canister Filter 83
- Servicing the Metering Pump 84
- Cleaning Ash From the Furnace 85
- 945 LITER TANK 87
- (250 GALLONS) 87
- Cleaning the Tank 88
- Annual Burner Tune-up 88
- End of Season Maintenance 88
- SECTION 10: TROUBLESHOOTING 89
- FLOW CHART 90
- 230 V / 50 Hz 90
- APPENDIX A 97
- Furnace Dimensions 99
- Burner Components 100
- Burner Components (continued) 101
- CB-1500 Furnace Components 106
- CB-2500 Furnace Components 108
- BLOWER ASSEMBLY 110
- CB-1500 110
- APPENDIX B 115
- PREHEATER THERMOSTAT 116
- THERMAL CUT−OFF 199° 116
- DWG. No 117
- CB-1500/2500-CE 5W 117
- (SEE FURNACE SCHEMATIC) 118
- APPENDIX C 119
- FUSIBLE LINK 120
- APPENDIX D 121
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